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Six Sigma ICBB Practice Test - Questions Answers, Page 14

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If a Six Sigma project was to reduce changeover times and the team found the project success was decreasing over time since changeover times began to creep back up, which Lean tools should be considered in the Control Phase to reestablish and sustain the project success?

A.
Improve the lighting to assure adequate visibility
A.
Improve the lighting to assure adequate visibility
Answers
B.
Confirm a Visual Factory exists to assure proper communication of status of machines
B.
Confirm a Visual Factory exists to assure proper communication of status of machines
Answers
C.
Implement Kanbans to assure enough inventory for the process step
C.
Implement Kanbans to assure enough inventory for the process step
Answers
D.
Reword the standardized work instructions to use active verbs and not passive phrases
D.
Reword the standardized work instructions to use active verbs and not passive phrases
Answers
Suggested answer: B

Kaizens or Kaikakus and Six Sigma projects are intended to create breakthrough, significant process improvement versus minor, incremental improvements.

A.
True
A.
True
Answers
B.
False
B.
False
Answers
Suggested answer: A

Using this partial Z Table, how many units from a month's production run are expected to not satisfy customer requirements for the following process?

Upper specification limit: 7.2 Lower specification limit: 4.3 Mean of the process: 5.9 Standard Deviation: 0.65 Monthly production: 450 units

A.
3
A.
3
Answers
B.
7
B.
7
Answers
C.
10
C.
10
Answers
D.
12
D.
12
Answers
Suggested answer: D

Which of these items are not parts of what is necessary for successful Kaizens?

A.
Good lighting
A.
Good lighting
Answers
B.
Management support
B.
Management support
Answers
C.
Operator support
C.
Operator support
Answers
D.
Analysis tools
D.
Analysis tools
Answers
Suggested answer: A

When a Belt implements an improvement that is automated thus requiring no particular understanding for use he has applied which Lean tool?

A.
Mistake Proofing
A.
Mistake Proofing
Answers
B.
Kaizen Event
B.
Kaizen Event
Answers
C.
5S
C.
5S
Answers
D.
None of the above
D.
None of the above
Answers
Suggested answer: A

Kanban establishes a means of monitoring production, conveyance and delivery information such that efficient flow is established. The method used by Kanban is to require a _________ before anything moves.

A.
Sign-off
A.
Sign-off
Answers
B.
Signal
B.
Signal
Answers
C.
Bell to ring
C.
Bell to ring
Answers
D.
Work order
D.
Work order
Answers
Suggested answer: B

For a Kanban to be successful which of these must occur?

A.
Consistent cycle times
A.
Consistent cycle times
Answers
B.
Fairly stable process demand of product or service
B.
Fairly stable process demand of product or service
Answers
C.
Low defect rate of incoming product or service
C.
Low defect rate of incoming product or service
Answers
D.
All of the above
D.
All of the above
Answers
Suggested answer: D

SPC Charts are used extensively in different business and decision-making environments. In this example a vendor is being selected based on speed of delivery. Which of the conclusions would help you pick a vendor for your needs regarding lead-time of delivery from your vendors? (Note: There are 4 correct answers).

A.
Vendor A with a much shorter lead time in delivery
A.
Vendor A with a much shorter lead time in delivery
Answers
B.
Vendor B as it has a better consistency (lower variance) on lead time
B.
Vendor B as it has a better consistency (lower variance) on lead time
Answers
C.
Vendor B since Vendor A shows a situation out of control as shown in red
C.
Vendor B since Vendor A shows a situation out of control as shown in red
Answers
D.
Vendor B since the Control Limits are much narrower than Vendor A
D.
Vendor B since the Control Limits are much narrower than Vendor A
Answers
E.
Vendor B has higher lead time, but a process with much narrower Control Limits
E.
Vendor B has higher lead time, but a process with much narrower Control Limits
Answers
Suggested answer: B, C, D, E

Common and Special Cause ______________ are the focus of Statistical Process Control.

A.
Prediction
A.
Prediction
Answers
B.
Ideation
B.
Ideation
Answers
C.
Capability
C.
Capability
Answers
D.
Variation
D.
Variation
Answers
Suggested answer: D

Special Cause Variation falls into which two categories? (Note: There are 2 correct answers).

A.
Natural
A.
Natural
Answers
B.
Short term
B.
Short term
Answers
C.
Assignable
C.
Assignable
Answers
D.
Pattern
D.
Pattern
Answers
Suggested answer: C, D
Total 369 questions
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